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  Sealant Chemistries

  Sealant Chemistries

 
Joint Sealants can be broken down into six primary categories:

1. Acrylics
2. Butyls
3.
Latex
4. Polysulfides
5. Polyurethanes (PU)
1. Acrylics (solvent-based) Paint

 Used in residential and light commercial construction, mainly for exterior applications

 Generally meet ± 12.5% movement (ASTM C 920, Class 12-1/2)

 May need special handling for flammability and regulatory compliance

 Can be painted

 Short open time; difficult to tool

 Exhibit some shrinkage upon cure

 Often used for perimeter sealing and low movement joints
 
2. Butyls (solvent-based) 

 Excellent adhesion to most substrates

 Excellent water vapor transmission resistance

 Limited movement capabilities, generally up to ± 10%

 Excellent weathering

 Sometimes used in curtain wall applications where adhesion to rubber compounds is needed

 Most are stringy and difficult to apply neatly

 May show some shrinkage after cure; may harden and crack over time on exposed surfaces

 Some are not suitable for application where exposed to UV

 Some are non-hardening and are suitable for concealed application where sealant needs to remain pliable
 
3. Latex (water-based, including EVA, acrylic – also known as "caulk") 

 Courtesy AlbionUsed mainly in residential and light commercial construction applications

 Interior and exterior use

 Premium products meet ± 25% movement (ASTM C 920, Class 25)

 Excellent paintability (with latex paints)

 Very good exterior durability

 Exhibit some shrinkage after cure

 Not used for exterior applications, particularly on high rise construction, for applications undergoing significant cyclic movement,  or for high-profile structures
 
4. Polysulfides 

 First “high performance” sealant; mainly used in industrial applications (ASTM C920, Class 12-1/2 or 25)

 Poor recovery limits their use in joints with high cyclic movements

 Can be formulated for excellent chemical resistance (especially for aviation fuel)

 Good performance in submerged applications

 Require a primer on almost all substrates
 
5. Polyurethanes (PU) 

 Used in industrial and commercial applications

 Very good movement capabilities, up to ± 50% (ASTM C 920, Class 25 and 50).

 Not used in SSG applications (avoid direct contact to glass)

 Excellent bonding, generally without a primer for many surfaces

 Can be formulated for good UV resistance, which may be compromised by a selected color

 Paintable

 Some formulations may contain low levels of solvent
 
6. Silicones 

Picture of a NY Condo built using silicones Structural bonding and structural sealant glazing (SSG) of glass to frames

 Excellent joint movement capabilities; can exceed ± 50% (ASTM C 920, Class 50 and Class 100/50)

 Excellent low temperature movement capability

 Excellent UV and heat stability

 Good adhesion for many substrates especially glass; a primer is recommended on certain substrates, particularly porous substrates

 Not paintable

 Used in protective glazing systems and insulating glass units to improve thermal performance (reduce heat loss). Also used for missile impact and bomb blast situations

 Acetoxy chemistry based sealants have strong odor, but newer chemistries have very low odor

 Adhesion, as for all sealant types, is adversely affected by less than perfect application conditions

 High, medium and low modulus sealants available

 May stain some types of natural stone without primers. Low staining potential formulations are available
 
7. Silyl Modified Polymers (SMP)

 One of the newest sealant technologies
 Enable broad use in construction, industrial, DIY, automotive, marine and transportation markets (not recommended for structural sealant glazing applications)
 Excellent adhesion and movement capabilities; good UV and heat stability
 Paintable
 Provide exceptional bonding to plastics, metals, wood and stone
 Can exceed ± 50% joint movement capability (ASTM C 920) even in low temperatures
 Contain no solvent, contribute less VOC, and yield lower odors compared to other chemistries


 
    
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